Machinery

Cutting plant

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The cutting plant allows for the small- and large-scale serial production. In addition to the milling machines and multi-purpose lathes, the new CNC machine and machining center purchased in 2008 and 2009, respectively, allow for performing complex, high-precision machining services. In order to satisfy the increasing number of orders, we purchased another high-performance CNC machine in 2010, another machining center in 2011, and a CNC lathe with a maximum turning height of 2000 mm. This increased capacity allows for fulfilling the machine-cutting demands of existing and potential customers.
Table size (mm): 600×320
Table load capacity (kg): 300
Workspace travels XxYxZ (mm): 510x410x460
High-speed work X/Y/Z (m/min): 30/30/24
Speed: 12000 1/min
Main motor: 10Kw
Tool storage capacity: 20
Area x height (mm): 1800x2400x2200
Net weight (kg): 2800
20 bar coolant through spindle
Workspace [mm]: 760x380x152 (+450)
Table positioning range (W) [mm]: 450 mm
Table positioning mode: manual and automatic
Table size [mm}: 1300×305
Table load capacity [kg]: 380
Spindle cone: ISO 40
Tool release: automatic (pneumatic)
Spindle performance permanent/30sec [KW]: 5.5/7.5
Number of spindle ranges: 1
Spindle freq. increased freq [1/min]: 150-6000
High-speed work X/Y/Z [m/min]: 7.5/7.5/5
Net weight [kg]: 2700
Maximum turning diameter over the bed [mm]: 380
Maximum turning diameter over the cross-slide [mm]: 158
Largest workable diameter with revolving head [mm]: 230
Maximum turning height [mm]: 1270
Recommended chuck diameter [mm]: 200
Spindle head [DIN 55022]: A2-6″
Spindle internal cone: MORSE 6
Spindle bore [mm]: 59
Bar bore [mm]: 48
Gearless drive [KW]: 15
Spindle speed [1/min]: 60-3000
Workspace X/Z travelek [mm]: 225/1250
High-speed work X/Z [m/min]: 5/5
Area x height [mm]: 3900x1600x1800
Net weight [kg]: 2250
Maximum turning diameter over the bed [mm]: 380
Maximum turning diameter over the cross-slide [mm]: 158
Largest workable diameter with revolving head [mm]: 230
Maximum turning height [mm]: 750
Recommended chuck diameter [mm]: 200
Spindle head [DIN 55022]: A2-6″
Spindle internal cone: MORSE 6
Spindle bore [mm]: 59
Bar bore [mm]: 48
Gearless drive [KW]: 15
Spindle speed [1/min]: 60-3000
Workspace X/Z travelek [mm]: 225/1250
High-speed work X/Z [m/min]: 5/5
Area x height [mm]: 3900x1600x1800
Net weight [kg]: 2250
Maximum turning diameter: 590 mm
Maximum workable diameter: 300 mm
Y travel: +/- 40 mm
Distance between two spindle fronts: ~590 mm
Maximum workable length: 300 mm
High-speed workek X/Z/W/Y: 24/30/24/10 m/min
SPINDLE:
Spindle front: A2-8
Recommended chuck size: dia. 250 mm
Bar bore: dia. 75 mm
Permanent / Peak performance (kW): 15/22
Maximum spindle speed: 4000 1/min
SUBSPINDLE:
Maximum workable diameter (mm): 150
Permanent performance (kW): 9,5
Spindle front: A2-5
Recommended chuck size(mm): 160
Spindle speed (1/min): 0-6000
Area (incl. chip conveyor) x height (mm): 2695x1810x1950
Net weight: 4500 kg
Table size: 635×415 mm
Table load capacity: 100 kg
Maximum workpiece height (cuttable height): 500 mm
Maximum cuttable conical angle / thickness: +/-30/100 °/mm
X/Y/U/V travel: 320/400/112/112 mm
Highest chipping speed: 120 mm2/min
Best surface quality with single cut, Ra: <2,5 um
Best surface quality with multiple cuts, Ra: <1,5 um
Weight: 1500 kg
Width x depth x height: 1500x2000x1500 mm
Table size: 300×600 mm
Maximum table movement: 340×700 mm
Table load capacity: 250-320 kg
Table weight: 95 kg
Center height: 600 mm
Plate speed: 1800 1/min
Plate size: 355x38x127 mm
Motor performance: 3,7 kW
Net / total machine weight: 1900 / 2500 kg
Area x height: 2,3 x 1,85 x 2,1 m
Maximum turning diameter over bridge / bed (mm): - / 530
Maximum turning diameter over cross-slide (mm): 530
Bed / cross-slide width (mm): 350 / 220
Bore size (mm): 82
Bar bore, in case of automatic chuck (mm): 70 (fm:82)
Speed range (1/min): 0-2500
Front size: N.8-A2
Inner cone size: 5
Permanent / maximum motor performance (kW): 15/22
Number of ranges: 2 (electronic)
X travel (mm): 280
X / Z high-speed velocity (m/min): 10 / 10
Maximum turning height (mm): 2000
Area x height (mm): 4240x1675x1835
Net weight (kg): 3350
E-400 Universal lathe 2 db
Vertical milling machine 1 db
Universal milling machine with boring head 1 db

Carpentry model building plant

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Altendorf WA80 Sliding table saw
Martin Thickness Planer
Martin Surface Planer
BB woodworks vertical-axis machining center with tenoning function
BB2500 Woodworks sanding machine
CS800 Bandsaw
CS400 Bandsaw
Frommia D600 sanding machinep
Hirtz Edgebander
Brandt Arc Edgebander
Drozdowski TTM-1100 horizontal log-splitter bandsaw machine
Drozdowski OB-II M circular saw dual side grinder machine
Relying on its partner’s, Wendt Modellbau GmbH’s experience in industrial modelling of over 150 years, the highly-trained experts of our carpentry model construction plant build controlling, marking and assembly moulds and models based on the 3D designs of automotive manufacturers. The controlling moulds are made of aluminum. plastic and wood. They use a coordinate measuring machine (Stiefelmayer) for controlling them. In 2011, they procured a high-precision CNC coordinate measuring machine (Wenzel) enabling them to deliver the tools in a 100% controlled and logged manner, upon request from automotive customers. The new measuring machine also allows for the measurement of serial pieces. In order to fulfill the demands of residential and business customers alike, the company has enhanced its services with the manufacturing of office furniture, design and implementation of high-end, wood inlaid offices and furniture restoration.
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Measuring room

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We ensure the perfect accuracy of our makes, models and mould with our high-precision measuring machines located in a special measuring room.
Measurement range: 650 x 1000 x 500 (X,Y,Z)
Maximum Permissible Error for length measurement
by DIN EN ISO 10360-2
MPEe[μm] 2,6+L/300
MPEp [μm] 2,6
Resolution: 0,1 μm
Base plate (usable surface): 1700 x 850 mm
DIN 876/Güte 00
Thickness of the worktop: 220 mm
Work height: 800 mm
Allowed weight of piece: 600 kg
X-axis travel: 900mm
Y-axis travel: 2000mm
Z-axis travel: 800mm
Precision: 0,01mm

Machine tool production plant

The company’s machine tool production plant uses acid-resistant materials to manufacture vulcanizing tools, which can be used for producing large series of shaped rubber hoses. Our staff consists of certified MIG and TIG welders, who can prepare any kind of unusual, even amorphous shapes.

Inverter welder (200A) 8db
CO Welding machine (280A) 5db
CO Welding machine Merkle HighPulse 350K 1db
CO Welding machine MerkleOptiMig (450A) 1db
AWI Welding machine AC/DC (500A) Migatronic 1db
AWI Welding machine AC/DC (250A) Weldimpex 1db
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Special-purpose machine tool production plant

Our special-purpose machine tool production plant conducts the design and manufacturing of semi-automatic and automatic as well as manual machine tools. With the help of these machines, our customers are able to achieve the necessary joining precision and the desired efficiency. The automatic and semi-automatic machines are PLC-controlled, programming is conducted according to customers needs, so any intervention of the staff can be monitored, regulated, displayed visually and controlled centrally by the customers.

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Production hall I

This modern, two-storey industrial hall has an area of 1350 m2 and was built in 2013. The office rooms, the joining plant, the assembly plant, the machining plant, the carpentry plant, the measuring room, the raw materials and the parts warehouse are all here. The top floor has warehouses and a dining hall on a 500 m2 area.

The heating and hot water system of this hall is mostly supplied from renewable energy sources, and a small solar plant constantly enhances its electric supply.

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Production hall II

Our new, modern, multi-storey industrial hall will soon be built on a 700 m2 area. The groundfloor will feature a metal joining and assembly plant with a 3.5 ton crane. The warehouse will be on the top floor, while the dressing rooms, the offices and social rooms will be on the groundfloor and the first floor.

The heating and hot water system of this hall will be mostly supplied from renewable energy sources, and a small 20k-Watt solar plant will also be installed on the roof of the building.

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